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RENAISSANCE Chemical Stain penetrates concrete in varying
degrees of intensity depending on the composition of the concrete
resulting in mottled shading of colors. While these are the
very characteristics that render a natural appearance, a test
section should be produced for approval prior to the general
application of the chemical stain. Whenever possible, this
test should be applied on the actual concrete slab to be stained.
An adequate size sample should be produced so a good judgment
of the final appearance can be made. It is important that
the same worker, equipment, and techniques that produced the
sample be used for the finished project. Due to differences
in cement, aggregate, admixtures, and finishing techniques
used when placing concrete, chemical stain may produce results
that are completely unexpected. Owners should be made aware
of this potential issue and should understand that there are
no guarantees with coloration, unusual fading, or even darkening
over time.
SURFACE PREPARATION
New concrete Concrete should be allowed a minimum of fourteen
(14) days to cure. Cooler climates, (highs not reaching 50
F) require curing times of twenty-one (21) to twenty-eight
(28) days. Liquid curing agents should not be used. Concrete
must be thoroughly cleaned and rinsed before chemically staining.
Water must easily penetrate the surface. Spotting the surface
with water can check this. The water should darken the surface
and be readily absorbed into the concrete. If water "beads"
and does not penetrate, additional curing and/or surface preparation
must be done.
NOTE: If adequate curing time has elapsed and water still
does not penetrate, then a curing compound may be present
and must be stripped. If this occurs, testing or other investigation
may be required to determine what type of stripper to use.
Aged Concrete The concrete surface should be pressure washed
with a fan tip or cleaned with a rotary machine and swept.
Clean all dirt and loose debris from surface using detergent
when necessary to remove deep mud stains. A commercial degreaser
works well in removing some mild oil and grease stains. Oil,
grease, and other petroleum stains that are permanent will
not accept chemical stain. Chemical stain should not be used
over petroleum stains.
NOTE: Since RENAISSANCE Chemical Stain reacts with cement
paste, aged or broom-finished concrete may not produce the
variegated appearance that new troweled concrete produces.
PROTECTION
Surrounding areas and foliage should be protected prior to
staining. The work area should be roped off. All adjacent
vehicles should be removed and the roped areas closed to foot
or vehicular traffic. Any adjoining walls should be masked.
Wear approved acid vapor respirator NIOSH/MSHAA TC 23C. Provide
adequate ventilation and sufficient local exhaust as needed
to maintain exposure below TWA and TLV limits. Wear chemical-resistance
gloves and chemical splash goggles. Wear suitable protective
clothing, chemical resistant apron and boots to avoid skin
contact.
APPLICATION
Chemical stain should be applied by using a pump-up sprayer
with all plastic components. Chemical stain contains hydrochloric
acid and will corrode metal components. Liberally apply one
coat of chemical stain while agitating surface with an acid-resistant
brush. For best results, maintain a wet edge. Brushes should
be uncolored, acid-resistant nylon bristles with a medium
stiffness and able to hold liquids. Airless sprayers are not
recommended. Do not splash, drip or allow the chemical stain
to puddle in joint areas or other depressions unless a changed
color affect is desired in those areas. Do not walk on the
wet surface. Footprints will appear darker than the adjacent
areas. If stepped on by accident, the footprints should be
brushed out immediately.
The liquid chemical stain color will not resemble the final
color produced on concrete surface. The color changes as the
chemical reactions take place. Chemical stain has a slight
bubbling or fizzing action when applied. Use a circular motion
and keep the brush in constant contact with the surface in
a continuous motion. To avoid lap marks, previously reacted
chemical stain should not be spread to the new work areas.
It should be brushed back over the section just treated.
Chemical stain may be applied full strength or diluted with
water. Dilution should be no more than one (1) part chemical
stain to four (4) parts water. Color as well as shading may
change depending on dilution. Test samples should always be
produced to inspect results of diluted solution.
Residue and runoff can be removed with a acid-resistant
wet vacuum or absorbed by scattering sawdust over the surface
or by wiping with rags. When applying chemical stain to vertical
surfaces, application should start at the bottom and work
upward. Excessive run down should be avoided.
Two applications are normally required on concrete. However,
color is related to number coats as well as time before rinsing.
Premature rinsing will generally lighten the color but may
cause undesired, dramatic shading. Final coat of chemical
Stain should be allowed to dry before rinsing unless different
effects are desired. When multiple colors of chemical stain
are to be layered, the first color residue should be cleaned
off before the application of the second color and/or the
third color, etc. This allows the color effect to the last
color applied to be evaluated before another color is applied.
One coat usually produces the desired results when staining
polymer cement. Polymer cement accepts chemical stain more
readily than concrete. Chemical stain may completely change
the color of the polymer cement.
CLEAN-UP & NEUTRALIZING
Light pressure washing or rotary floor machining is normally
required. After cleaning, rinse until the rinse water is completely
clean. All residue, run off, cleaning water, and absorbent
materials must be discarded and disposed of in accordance
with all local, state, and federal regulations.
SEALER
Two coats of clear sealer are required to complete the project.
The surface must be clean, completely dry and at least 45°
F during the sealer application. Open the pail of sealer and
mix thoroughly with drill. To apply with roller, use a solvent
resistant, 3/4" nap. Apply one thin coat forcing the sealer
into the low areas of the texture. Allow sealer to dry then
repeat the process with a coat of non-skid modified sealer.
To apply with an airless sprayer, use a size 8/13 reversible
tip and spray evenly onto the concrete surface. Allow first
coat to dry completely and apply the second non-skid modified
coat in the same manner.
CURE TIME
Allow twenty-four (24) hours before permitting foot traffic
on sealed area. Allow seventy-two (72) hours before permitting
vehicle traffic on sealed area.
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